CUSTOM CUT & SEW Sportswear · Made Your Way
From your design file to finished sportswear every piece cut from premium performance fabric and stitched to your exact specifications. Your brand. Your fit. Your label.
CUSTOM CUT & SEW Every Piece of Sportswear Custom Made
Every item cut from scratch using your patterns and specifications. No templates fully bespoke manufacturing.
T-Shirts & Jerseys
Performance tees, compression shirts, football jerseys, basketball jerseys
Shorts & Bottoms
Running shorts, training shorts, compression tights, board shorts
Hoodies & Jackets
Zip-up hoodies, pullover hoodies, windbreakers, track jackets
Tracksuits & Sets
Full matching tracksuit sets, jogger sets, two-piece training sets
Leggings & Tights
High-waist leggings, compression tights, yoga pants, cycling shorts
Sports Bras & Tanks
Sports bras, crop tops, tank tops, racerback training tops
Combat Sports Wear
MMA shorts, boxing shorts, BJJ rash guards, fight shorts
Team Uniforms
Football kits, cricket uniforms, hockey strips, team training sets
Premium Fabrics We Work With
All fabrics sourced from certified mills. We recommend the best fabric for your specific sportswear product and end-use.
Polyester / Spandex
The most popular performance fabric lightweight, moisture-wicking, and stretchy. Ideal for jerseys, compression wear, and all-purpose sportswear.
French Terry
Soft looped fabric used for hoodies and sweatshirts. Comfortable, breathable, and perfect for casual training and lifestyle sportswear.
Nylon / Spandex
Ultra-smooth, premium feel for leggings and sports bras. High opacity, excellent shape retention, and buttery-soft texture.
Fleece (Polar / Micro)
Warm, soft, and lightweight fleece for cold-weather training gear, hoodies, and zip-up jackets. Available in polar and micro weights.
Mesh / Air Mesh
Highly breathable open-weave fabric for inserts, panels, and ventilated sportswear. Lightweight and excellent for high-intensity training.
Cotton Interlock / Pique
Natural cotton fabrics for lifestyle and casual sportswear. Comfortable, breathable, and ideal for polo shirts and casual training tops.
Everything Fully Customizable
Every detail of your sportswear is built to your exact requirements from fabric weight to label placement.
Custom Patterns & Fit
We create patterns from your tech pack or existing garment. Slim fit, regular, oversized any silhouette.
Colors & Pantone Match
Any fabric color Pantone matched to your exact brand colors. Custom dyeing available.
Branding Techniques
Sublimation, embroidery, screen print, heat transfer, rubber patch all available in-house.
Private Label
Your brand’s woven neck label, size labels, care instructions, and hang tags all custom made.
Hardware & Trims
Custom zippers, drawstrings, elastic waistbands, YKK hardware, branded toggles and aglets.
Custom Packaging
Polybags, retail boxes, tissue wrapping all with your brand name and design.
Custom Size Range
XS to 5XL or completely custom measurements for athletic fits, plus sizes, or youth ranges.
Eco & Sustainable
Recycled polyester (rPET), organic cotton, and OEKO-TEX certified fabrics available on request.
Our Cut & Sew Process
8 stages from your brief to finished sportswear delivered to your door.
Brief & Tech Pack
You share your design brief, tech pack, or reference sample. We create a full specification sheet covering materials, construction, branding, and sizing before any sampling begins.
⏱ Day 1–2Fabric & Trim Sourcing
Premium performance fabrics sourced from our certified mill network. All trims, zippers, labels, and hardware ordered to your specifications and quality-checked on arrival.
⏱ Day 3–6Pattern Making
Custom patterns graded in all your sizes. First patterns checked against your tech pack measurements before any fabric is cut ensuring perfect fit across the full size run.
⏱ Day 4–7Sample Production
Pre-production sample sewn in your exact fabric and specifications. Physical sample sent to you for fit approval adjustments made before bulk production starts.
⏱ Day 8–14Sample Approval
You approve the sample or request revisions. Revised sample produced if needed. Bulk production only begins after your written approval zero risk of bulk with wrong specs.
⏱ Day 15–17Bulk Cutting & Stitching
Fabric cut on industrial spreading and cutting tables. Pieces bundled by size, stitched by skilled machinists with inline quality checks every 10 units throughout production.
⏱ Day 18–32Branding & Finishing
Your logo applied embroidery, sublimation, screen print, or heat transfer. All labels sewn in, hang tags attached, loose threads trimmed, and garments pressed.
⏱ Day 33–36QC, Packing & Dispatch
100% final inspection of every unit. Pre-shipment photos sent to you. Packed in your custom packaging, master cartons labeled, and dispatched via DHL / FedEx / UPS worldwide.
⏱ Day 37–40Minimum Orders & Delivery Times
Flexible MOQ starting from just 10 pieces. Sizes can be split within each MOQ.
| Product | MOQ | Sample Time | Bulk Lead Time | Sublimation | Private Label |
|---|---|---|---|---|---|
| 👕 T-Shirts & Jerseys | 10 pcs | 7–10 Days | 20–30 Days | ✔ | ✔ |
| 🩳 Shorts & Bottoms | 10 pcs | 7–10 Days | 20–30 Days | ✔ | ✔ |
| 🧥 Hoodies & Jackets | 10 pcs | 10–14 Days | 25–35 Days | Limited | ✔ |
| 🦺 Tracksuits & Sets | 10 sets | 10–14 Days | 25–35 Days | ✔ | ✔ |
| 🩱 Leggings & Tights | 10 pcs | 7–10 Days | 20–30 Days | ✔ | ✔ |
| ⚽ Team Uniforms | 10 pcs | 7–10 Days | 18–25 Days | ✔ | ✔ |
* Lead times are from sample approval. Sizes can be split within MOQ. Rush orders available on request.
Cut & Sew Questions Answered
YOUR DESIGN.
OUR CRAFT.
Send us your brief today free consultation, free tech pack review, and a quote within 24 hours. MOQ starts at just 10 pieces.